The Introduction of the advantages and performance of DP split core current transformer

1. Product Overview: 

Transformers are one of the essential devices in power systems, mainly used for measuring or converting current and voltage. Current measurement and monitoring devices are widely used and indispensable in some areas such as power transmission, distribution, and smart grids. In order to ensure the accuracy, stability and efficiency of current measurement transformers, their design and uses are crucial. ASCT'S DP transformer is a design that does not require power-off during installation, it can adapt to a variety of busbar specifications, provides high-precision current measurement capabilities, and has excellent durability, and is widely used in various applications such as industrial, power and automation control systems.

2. Core features :

2.1 Core:
  ASCTS' DP transformer cores are made from imported silicon steel sheets which from Japan, finely cut, smooth surface, excellent conductivity, and comply with international certification standards such as ISO and ROHS. Compared with the mainstream cores in the industry, ASCT’S silicon steel sheets use the whole material, avoiding the potential reduction in conductivity caused by the splicing of recycled transformer silicon steel sheets, ensuring higher current measurement accuracy and stability, meeting the requirements of high-precision current transformers.

                                                 ASCTS' Core Compare with the Mainstream Industry Core

      ASCTS' Core                            Mainstream cores

         Industry mainstream's cores may have rust or uneven cutting                ASCTS’ suppliers' quality, intact packaging,       
          intact packaging, cores cut flat and smooth.                                        flat core cuts Mainstream cores may be embroidered  or                                                                                                                                                                                                                                                                      cut unevenly ASCT’S  intact packaging, cores cut flat and smooth.

2.2 Coils:  
  With 99% pure copper enameled wire, the coil diameter is about 0.9mm, and its conductivity is far superior to that of the copper-clad aluminum coil commonly used in the industry. ASCTS'  coils are exquisitely crafted and have a smooth surface. All coils are UL certified to ensure high reliability in current monitoring, energy monitoring and protection functions.

                                               
                                    ASCTs' coil compared to the mainstream coils in the industry
                              ASCTS' coil diagram                                                  Mainstream coil diagram 
                                                                                                                                                                           

                       Use 99% pure copper enameled wire,                                                     Competitor's coils are often

                           uniform color with luster,                                                                        yellowish or bundled unevenly.
                           coils bundled flat and neat.

2.3 Terminal blocks: 
  ASCTS' terminal blocks are made of high-quality purple copper, which has excellent rust resistance and a thick electroplating layer, enhancing durability. It has a longer service life than other mainstream current measurement devices. It can effectively support the stability of high-precision current measurement transformers and relay protection devices.

                                               

 2.4The shell:
  The shell of ASCTS is made of brand-new PC material, which has better heat resistance and a longer service life. Compared with the commonly used recycled materials in the industry, it has significant performance advantages. The surface of the shell is printed with a laser serial number, which facilitates the traceability of the production date and prevents assembly errors on the P1 and P2 sides. The connection part is approximately 8.8mm thick, enhancing the anti-fracture capacity. Ultrasonic welding technology is adopted to ensure the long-term stability of the high-precision current measurement device.

                                   The comparison of ASCT's casing with the mainstream casings in the industry.

                                    Peer Enclosure                                                   ASCTS' Enclosure

2.5 Packaging:
   ASCTS' packaging material is eco-friendly pearl cotton, which not only has excellent cushioning performance but also has a low environmental impact. Compared with traditional foam materials, eco-friendly pearl cotton is not only more energy-efficient and emission-reducing in the production process, but also can effectively reduce plastic waste pollution to the environment. By using this green packaging material, we not only ensure that ASCTS' products are well protected during transportation, but also contribute to promoting sustainable development.

                 Comparison Between Our Pearl Cotton Packaging and Traditional Foam Packaging

                  ASCTS' pearl cotton -ASCTS' EPE Foam                  Traditional Foam Material
                                           

2.6 Installation process:
  

3.Technical parameters:

4. Application scenarios:

"ASCTS' DP transformers are widely used in current measurement, monitoring and protection of wires and equipment, ensuring the stable operation of all kinds of electrical systems. It is particularly suitable for areas such as motors, lighting systems, compressors, heating, ventilation systems (HVAC), air conditioning equipment, and automation control systems, providing precise current and power measurement capabilities. We offer current, power and energy monitoring devices that can monitor power consumption in real time and manage loads effectively, helping users achieve energy savings and performance optimization.

In addition, the product features relay protection, providing immediate protection against abnormal situations such as current overload and short circuit to ensure electrical equipment is protected from damage. ASCTS' DP transformer is a type of electric stabiliser used in smart grid current, high-precision current detection and current measurement. It can meet the high-precision measurement and protection requirements of various industrial, commercial and residential power systems, and is widely used in modern smart grids to provide reliable guarantees for energy management and the safety and stability of power systems.

                               

5. Notes:

When installing the DP transformer, make sure P1 and P2 are aligned, and insert the U-shaped and I-shaped components correctly to ensure accurate contact of the current measurement transformer. Improper alignment may result in poor contact of the core, causing the casing to overheat or melt. To avoid this problem, we print serial numbers on the P1 side. Installing them according to the serial numbers ensures accuracy. Following this installation process strictly helps ensure the safety, stability and long-term reliability of the DP transformer.
                                         

6. OEM/ODM:

"We offer a variety of color customization services to ensure a perfect match for your needs and brand image. Whether it's based on your corporate color scheme or specific environmental requirements, we can provide you with precise color customization solutions to meet your personalized requirements for smart grid current transformers and precise current measurement devices."

7.After-sales service:

We offer a one-year warranty on all products to ensure you have no worries during use. If any quality issues are found within the warranty period, we will provide you with a free replacement service. ASCTS' warranty commitment is designed to give you peace of mind when purchasing and enjoying high-quality current measurement equipment and thoughtful after-sales service.

8.Certificate Display:

ASCTS' products have passed multiple international certifications and rigorous quality inspections, including authoritative certificates such as CE, UKCA, TUV, ensuring that every current measurement transformer complies with global industry standards. We are committed to providing high-quality, highly reliable products, ensuring safety and stability when customers use them, and providing you with all-round protection."

                                CE              UKCA                             TUV

9. In the end

The DP series current transformer is a high-precision, flame-retardant and versatile portable device that not only meets the metering requirements of power engineering, but also ensures the safe operation of power systems and safeguards

personal safety. Whether it's for current measurement in household appliances or applications in complex industrial projects, the DP series can provide accurate and reliable current and power monitoring, adapting to different environments and requirements. In addition, by combining AC surge protection devices, single-phase transfer switches, circuit surge protectors and other equipment, the DP series further enhances the stability and anti-interference ability of power systems,

ensuring the safe and reliable operation of electrical equipment in various working environments.

10.Contact Information：

If you want to learn more about ASCT’S products and get product knowledge,please contact us.